Hypochlorous Acid Full-Scenario Disinfection System for Horse Farms

Hypochlorous Acid Generator for Full-Scenario Disinfection in Horse Farms

The global equestrian industry is developing rapidly, making hygiene management and biosecurity prevention and control in horse farms core industry demands. Traditional horse farm disinfection methods (e.g., potassium peroxymonosulfate, glutaraldehyde-based disinfectants) suffer from drawbacks such as low bactericidal efficiency, irritancy, corrosiveness to horse tack and equipment, residual odor, high usage costs, and non-compliance with environmental standards for modern breeding. Additionally, horses have sensitive respiratory systems, and the farm environment is complex (humid stables, frequent cross-activity between humans and horses). There is an urgent need for a professional disinfection solution that is efficient, safe, non-irritating, economical, convenient, and suitable for all scenarios in horse farms. This solution will help horse farms improve biosecurity levels, optimize operational costs, and meet the high standards of international equestrian breeding.

Product Definition

The hypochlorous acid full-scenario disinfection system for horse farms is an intelligent disinfection solution integrating equipment, schemes, and services. Its core components include hypochlorous acid generators (main models + flexible models), liquid storage and delivery equipment, atomization/rinsing terminals, and supporting pipelines. It produces slightly acidic hypochlorous acid water on-site through diaphragm-free electrolysis technology (adjustable available chlorine concentration: 10-120ppm), featuring broad-spectrum and high-efficiency sterilization, safety and non-irritation, deodorization and ammonia reduction, as well as economy and convenience. Through atomization, spraying, soaking, rinsing and other methods, it covers all scenarios of horse farms including stables, sports fields, personnel passages, and office areas, and is also suitable for special needs such as horse drinking water and wound care. With no residue and no corrosion throughout the process, it protects horse health and horse tack equipment, building a comprehensive biosecurity defense for horse farms.

Product Parameters (Core Model)

Core Selling Points

1. Broad-spectrum & high-efficiency sterilization, building a solid biosecurity defense: Hypochlorous acid water can kill 99.99% of bacteria, viruses and fungi in 30 seconds, far surpassing traditional disinfectants. Through three mechanisms—physical penetration, chemical inactivation, and release of nascent oxygen—it completely destroys the structure of pathogens, effectively blocks the transmission path of horse farm diseases, reduces the incidence of respiratory diseases in horses, and meets the biosecurity standards of international horse farms.

2. Safety & non-irritation, protecting humans, horses and equipment: The composition of hypochlorous acid water is consistent with the natural products of the animal immune system. It is non-corrosive and residue-free, causing no irritation to horses' respiratory tracts and skin, and no damage to leather tack and metal equipment. It decomposes rapidly into water and oxygen after use with no harmful by-products, complying with EU environmental protection and breeding safety norms, and meeting the requirements for foreign trade export.

3. Significant deodorization & ammonia reduction, improving environmental quality: It can quickly decompose odor molecules such as ammonia with an ammonia removal rate of ＞70%, effectively improving the problems of humid stables and accumulated odor, optimizing the air quality of horse farms, creating a comfortable living environment for horses, and enhancing the overall quality image of horse farms.

4. Customizable concentration, adapting to all-scenario needs: The available chlorine concentration can be precisely adjusted from 10 to 120ppm with a control accuracy of ±10ppm, and can be flexibly deployed according to different scenarios (e.g., 10ppm for horse drinking water, 50ppm for stable atomization, 100ppm for disinfection of vacant areas). It provides one-stop coverage for all-scenario disinfection and horse care needs in horse farms.

5. Economy & convenience, greatly reducing operational costs: Hypochlorous acid water is produced on-site with only special electrolyte as the consumable, costing as low as 0.06 CNY per liter, about half the cost of traditional disinfectants. The equipment operates automatically without manual blending and dilution, and ordinary staff can master the operation after simple training. It also reduces labor input, which can significantly lower the operational costs of horse farms in long-term use.

6. Flexible system adaptation, balancing practicality and scalability: Two system design schemes are provided. The original atomization pipeline can be reused (low transformation cost, fast construction), or a new high-pressure atomization system can be built (refined zonal control, suitable for large horse farms). Equipped with main models and flexible models, the equipment can be flexibly configured according to the scale of the horse farm and expanded on demand in the later stage.

7. Compliant with international certifications, worry-free export: The core model AQ-P300 has CE certification, and the produced hypochlorous acid water is recognized by international institutions such as the US FDA, EPA, USDA, Japan's Ministry of Health, Labour and Welfare, and the World Health Organization. It meets the disinfection standards for horse breeding in most countries around the world, with no compliance obstacles for foreign trade export.

System Design Scheme

I. Design Principles

With "efficiency, stability, intelligence and flexibility" as the core, build a hypochlorous acid supply and disinfection system adapted to all scenarios of horse farms, meeting the following requirements:（7）

1. Sufficient liquid supply capacity: The total system flow rate ≥5L/min, meeting the simultaneous liquid supply needs of disinfection, horse drinking water, equipment rinsing and other scenarios;

2. Precise and stable concentration: The control accuracy of available chlorine concentration is ±10ppm, and the pH value is constant in the range of 5.0-6.5 to ensure disinfection effect and safety;

3. Fully automatic intelligent control: The liquid level of the storage tank is linked with the start and stop of the water pump, automatic fault alarm is provided, and operation data can be exported with one click for easy management;

4. Independent dual-channel water supply: One channel supplies the fixed high-pressure atomization system to realize full-area automatic disinfection; the other channel supplies manual access terminals such as faucets and rinsing guns to meet the needs of flexible disinfection;

5. Flexible mobile supplement: Equipped with wall-mounted MINI-4G hypochlorous acid machine to cover flexible water intake scenarios such as the front hall and office area, filling the coverage blind area of the main equipment.

II. Selection of Two System Schemes (Optional on Demand)

Scheme 1: Reuse the original atomization pipeline (cost-effective choice)

1. Applicable conditions: The horse farm is equipped with high-pressure atomization pipelines and water tank facilities, no large-scale transformation is required, and only hypochlorous acid disinfectant needs to be connected to the existing system.

2. Scheme advantages: The lowest transformation cost, the fastest construction period, maximize the reuse of existing facility resources, quickly realize full-area disinfection, suitable for small and medium-sized horse farms or venues with existing atomization systems.

3. System operation process: Hypochlorous acid generator produces disinfectant on-site → temporary storage in liquid storage barrel → delivery by constant pressure variable frequency booster pump → distribution to dual-channel terminals (① connected to the original atomization water tank and pipeline to realize timed full-area automatic spraying; ② connected to faucets and rinsing guns for easy manual access at any time).

Scheme 2: Build a new high-pressure atomization system (refined choice)

1. Applicable scenarios: The horse farm has no existing atomization pipeline, or needs independent zonal control for different areas such as stables, sports fields, and office areas, suitable for large horse farms or venues with high requirements for disinfection precision.

2. Scheme advantages: Finer fog particles and more uniform coverage; independent control of spraying time and concentration in each area to realize refined management; stronger system stability, suitable for long-term large-scale use.

3. System operation process: The liquid storage barrel provides water source → pressurization by constant pressure variable frequency booster pump → the high-pressure atomizer converts the disinfectant into fine fog particles → precise delivery through zonal pipelines → spraying disinfection by nozzles in each area (manual/ automatic control), with reserved interfaces for manual access terminals at the same time.

Application Scenarios

This system is widely used in various horse farms (professional equestrian clubs, horse breeding bases, equestrian colleges, racecourses, etc.), covering all scenarios such as stables, sports fields, personnel passages, office and living areas, realizing one-stop solution for disinfection, deodorization and horse care:

1. Stable area: Used for atomization spraying or high-pressure rinsing of stable floors, walls and fences, killing bacteria breeding in humid environments, decomposing odor, reducing ammonia concentration, improving the stable environment, and protecting horses' respiratory health.

2. Sports field: Used for atomization disinfection of indoor and outdoor sports fields. Aiming at the frequent cross-activity between humans and horses, it kills pathogenic bacteria on the field surface with high frequency, blocks the risk of contact transmission, and ensures the safety of human and horse activities.

3. Personnel passage: Used for atomization disinfection of narrow personnel passages, killing pathogenic bacteria carried by personnel and cutting off the path of artificial pollution; it is also suitable for disinfection of personnel's hands, shoe soles and clothes, building a solid defense line for personnel prevention and control.

4. Office/living area: Used for atomization or wiping disinfection of office areas, dormitories, canteens and other areas, with a comprehensive disinfection at least once a week to ensure a fresh and safe environment and protect the health of staff.

5. Materials and tools: Used for soaking, wiping or spraying disinfection of small tools, metal parts, horse tack, leather products such as bridles, and feed bags, preventing materials from carrying pathogenic bacteria and extending the service life of horse tack.

6. Special horse care: Used for bacteriostatic treatment of horse drinking water (10ppm concentration), horse body cleaning, wound rinsing and postpartum care of broodmares (100ppm concentration). It is safe and non-irritating, helping with the healthy maintenance of horses.

7. Affiliated farm areas: Used for high-pressure rinsing and disinfection of farm roads and manure ditches, regular cleaning to reduce bacterial breeding; used for spraying disinfection of incoming and outgoing vehicles and transfer tools to prevent cross-regional pollution.

Application Timing and Frequency

Core Application Timing

1. Daily disinfection timing: Conduct atomization disinfection of stables and sports fields at noon every day (during the interval of horse activities) to balance deodorization and sterilization; conduct comprehensive disinfection of personnel passages and equipment before work and after work every day.

2. Special disinfection timing: Conduct thorough disinfection of vacant stables after horses are transferred out/in; disinfect materials and tools immediately after they enter the farm; conduct timely nursing disinfection of the delivery area and broodmares after parturition.

3. Regular maintenance timing: Conduct a comprehensive disinfection of the office and living areas once a week; conduct in-depth rinsing and disinfection of farm roads and manure ditches 1-2 times a week; clean and disinfect the ventilation system and liquid storage equipment every month.

4. Emergency disinfection timing: Immediately conduct comprehensive disinfection of relevant areas, equipment and personnel when abnormal respiratory symptoms or suspected diseases are found in horses to block the spread of diseases.

Recommended Application Frequency

1. Stables/sports fields (with horses): 50ppm concentration, atomization spraying, 1-2 times a day (noon is recommended);

2. Vacant stables/areas: 100ppm concentration, high-pressure rinsing/comprehensive spraying, ventilate and dry for ≥30 minutes after disinfection, disinfect immediately after each batch of horses is transferred out;

3. Office/living areas: 30ppm concentration, atomization or wiping, at least once a week;

4. Farm roads/manure ditches: 100ppm concentration, high-pressure rinsing/spraying, 1-2 times a week;

5. Personnel disinfection: Hands (30ppm), rinse or soak for 30-60 seconds, once before entering the workshop/stable, and once every hour during work; Shoe soles (50ppm), pass through disinfection tank/mat and stay for ≥30 seconds, replace the disinfectant every day;

6. Material/tool disinfection: Small tools/metal parts (50ppm), soak for ≥5 minutes; Horse tack/leather products (50ppm), wipe and clean, disinfect after daily use; Large materials/feed bags (50ppm), spray disinfection, handle immediately upon entry;

7. Horse care: Drinking water (10ppm), add continuously to pipelines/water tanks; Horse body cleaning/wounds (100ppm), spray or rinse, use on demand; Postpartum care of broodmares (100ppm), rinse/wipe, once a day within 3 days after parturition.

Frequently Asked Questions

1. Q: Is the hypochlorous acid water produced by this system safe for horses, will it cause irritation or leave residues?

A: It is completely safe, non-irritating and residue-free. The composition of hypochlorous acid water is consistent with the natural products of the animal immune system. It is non-corrosive and odorless, causing no irritation to horses' respiratory tracts and skin; it decomposes rapidly into water and oxygen after use with no harmful residues, and at the same time causes no damage to leather tack and metal equipment, fully complying with the animal welfare standards of international horse breeding.

2. Q: Can the bactericidal effect of the system meet the biosecurity requirements of horse farms, and what advantages does it have compared with traditional disinfectants?

A: It fully meets the requirements with significant advantages. Hypochlorous acid water can kill 99.99% of bacteria, viruses and fungi in 30 seconds, with a bactericidal efficiency far higher than that of traditional disinfectants such as potassium peroxymonosulfate and glutaraldehyde; it also has the functions of deodorization and ammonia reduction (ammonia removal rate ＞70%) to improve the stable environment, while traditional disinfectants can only kill bacteria, cannot effectively deodorize, and are irritating and easy to leave residues.

3. Q: Is the system complicated to operate? Can ordinary horse farm staff master it quickly?

A: The operation is very convenient and no professional technicians are needed. The system adopts fully automatic intelligent control, and the main model is equipped with a PLC touch screen interface. The disinfectant can be prepared with one click without manual blending and dilution; it clearly displays core information such as operation status and disinfectant concentration, and has an automatic fault alarm; ordinary staff can proficiently operate it after simple training (10-15 minutes), and daily maintenance only needs to clean the water inlet filter without complicated operations.

4. Q: Is the maintenance cost of the system high? Do parts need to be replaced regularly?

A: The maintenance cost is extremely low and no frequent part replacement is needed. The electrolyzer of the core equipment AQ-P300 has a service life of ≥5000h, adopting ruthenium-iridium coated titanium electrodes and anti-corrosive and acid-alkali resistant accessories with industrial-grade quality assurance; daily maintenance only requires simple cleaning of the water inlet filter, which can be completed by ordinary logistics staff of the horse farm. The only consumable is special electrolyte, costing as low as 0.06 CNY per liter, far lower than traditional disinfectants, which can save a lot of costs in long-term use.

5. Q: Can the system adapt to the scale and existing facilities of different horse farms and be flexibly adjusted?

A: It can be fully and flexibly adapted. We provide two system design schemes: horse farms with installed atomization pipelines can choose Scheme 1 (reuse existing facilities with low transformation cost), and horse farms without existing atomization systems or large horse farms can choose Scheme 2 (build a new system with refined zonal control); it is also equipped with main models and wall-mounted flexible models, the number of equipment can be increased or decreased according to the scale of the horse farm, and expanded on demand in the later stage, adapting to the needs of horse farms of different scales.

Performance Assurance and After-sales Service

1. Standardized construction and acceptance: Comply with industry norms such as Hygienic Standard for Hypochlorous Acid Generators, strictly control the construction environment (stable power supply, clean water source), conduct full-item factory inspection, and carry out 72-hour continuous operation reliability acceptance on-site to ensure zero defects in delivery.

2. Full-cycle technical services: Provide on-site installation guidance and customized scheme services, the core equipment enjoys a 12-month warranty and lifelong technical support; provide professional skill training covering equipment operation, concentration setting, fault handling and safety norms to ensure users master the operation proficiently.

3. Quality assurance: The core equipment is made of industrial-grade materials with anti-corrosion and wear resistance, the electrolyzer has a service life of ≥5000h, the system runs stably with a low failure rate; all accessories have passed strict screening, complying with international quality standards and adapting to long-term industrial use.

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